Western Market Research Predicts that Ceramic Foam Market was valued USD 685.2 Million in 2025 and is expected to reach USD 1,215.4 Million by the year 2036, growing at a CAGR of 5.3% globally.
Global Ceramic Foam Market Overview:
Global Ceramic Foam Market Report 2026 comes with the extensive industry analysis of development components, patterns, flows and sizes. The report also calculates present and past market values to forecast potential market management through the forecast period between 2026-2036. This research study of Ceramic Foam involved the extensive usage of both primary and secondary data sources. This includes the study of various parameters affecting the industry, including the government policy, market environment, competitive landscape, historical data, present trends in the market, technological innovation, upcoming technologies and the technical progress in related industry.
Market Description
Ceramic foams are highly porous materials characterized by a three-dimensional reticulated structure, offering a unique combination of low density, high thermal stability, and excellent resistance to chemical corrosion. These materials are primarily manufactured through the replication of a polymeric sponge, which is impregnated with a ceramic slurry and then fired to burn off the polymer and sinter the ceramic. The resulting structure consists of interconnected pores that provide a high surface area, making them ideal for filtration, insulation, and catalytic applications.
In the industrial landscape, ceramic foam has become an indispensable component for the production of high-quality metal castings. By acting as a physical and chemical filter for molten metal, it removes non-metallic inclusions and reduces turbulence, which significantly lowers the scrap rate in foundries. Beyond metallurgy, the material's ability to withstand extreme temperatures while providing acoustic and thermal damping has opened markets in the aerospace, automotive, and construction sectors. As manufacturing processes become more refined and the demand for lightweight, durable materials grows, the ceramic foam market is evolving from a niche industrial utility into a high-tech material segment essential for modern engineering.
Impact of COVID-19 on Ceramic Foam Market
Since the COVID-19 virus outbreak in December 2019, the disease has spread to almost every country around the globe with the World Health Organization declaring it a public health emergency. The global impacts of the coronavirus disease 2019 (COVID-19) are already starting to be felt, and will significantly affected the Ceramic Foam market in 2020. The ceramic foam industry experienced a sharp decline in demand during the initial phases of the pandemic due to the temporary shutdown of automotive manufacturing hubs and steel foundries. Supply chain disruptions, particularly in the sourcing of high-purity raw materials like zirconium and silicon carbide, led to production delays. However, as global economies reopened, the market witnessed a robust recovery driven by the resurgence in the construction and infrastructure sectors and a renewed focus on automotive lightweighting. The post-pandemic era has also emphasized the need for localized supply chains to mitigate future logistical shocks.
Global Ceramic Foam Market Segmentation
By Type, the market has been segmented into:
-
Aluminum Oxide Type (Alumina): This is the most widely used type due to its cost-effectiveness and excellent mechanical strength. It is primarily used for the filtration of aluminum and non-ferrous alloys in foundries.
-
Zirconium Oxide Type (Zirconia): Known for its extreme temperature resistance, zirconia foams are the preferred choice for filtering steel and high-alloy castings where temperatures exceed the limits of alumina.
-
Silicon Carbide Type (SiC): These foams offer superior thermal shock resistance and are extensively used for filtering gray and ductile iron. They also find applications in radiant burners and heat exchangers.
By Application, the market has been segmented into:
-
Metallurgical Industry Filter: The dominant application segment, where foams are used to purify molten metals, ensuring structural integrity and surface finish in final products.
-
Thermal & Sound Insulating Material: Utilized in high-temperature kilns, furnaces, and aerospace components to manage heat transfer and dampen industrial noise.
-
Automobile Exhaust-gas Purification: Serving as substrates for catalytic converters and diesel particulate filters to help vehicles meet increasingly stringent emission standards.
-
Others: Includes applications in chemical processing as catalyst supports, medical implants, and advanced wastewater treatment systems.
Top Key Players Covered in the market are:
-
Selee (US)
-
Foseco (UK)
-
Drache (DE)
-
LANIK (CS)
-
Ultramet (US)
-
Galaxy (ID)
-
ERG Aerospace (US)
-
Ferro-Term (PL)
-
Shandong Shengquan (CN)
-
Pyrotek (US)
-
FCRI Group (CN)
-
Jincheng Fuji (CN)
-
Baoding Ningxin (CN)
-
Guizhou New Material (CN)
-
Central Sourcing (CN)
-
Pingxiang Yingchao (CN)
-
Pingxiang Hualian (CN)
Market DROT Analysis
Drivers
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Increasing Demand for High-Quality Castings: The automotive and aerospace industries are demanding zero-defect components to ensure safety and performance. Ceramic foam filters are essential to achieving the purity levels required for these high-stakes applications.
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Stringent Environmental Regulations: Governments worldwide are imposing tighter limits on automotive emissions. This has forced manufacturers to adopt advanced ceramic foam substrates for exhaust gas purification and carbon capture technologies.
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Growth in the Global Construction Sector: The demand for energy-efficient buildings is driving the use of ceramic foam as a high-performance thermal insulator that is fire-resistant and durable.
Restraints
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High Production Costs: The manufacturing process, particularly the sintering stage which requires high energy consumption, makes ceramic foam more expensive than traditional fiberglass or sand filters.
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Brittleness and Fragility: Despite their thermal strength, ceramic foams are inherently brittle. This poses challenges in handling and transportation, often requiring specialized packaging and leading to potential material waste.
Opportunities
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Integration with 3D Printing: Additive manufacturing allows for the creation of customized ceramic foam structures with optimized pore geometries. This opens new doors in the medical sector (bone scaffolds) and high-end aerospace engineering.
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Expansion in Emerging Economies: Rapid industrialization in Southeast Asia and parts of Africa presents a significant growth opportunity as these regions expand their domestic metal processing and automotive assembly capacities.
Threats
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Competition from Alternative Filtration Technologies: The development of advanced wire mesh filters or new-age synthetic materials could challenge the market share of traditional ceramic foams in lower-temperature applications.
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Fluctuations in Raw Material Prices: The market is sensitive to the price volatility of alumina, zirconia, and silicon carbide, which are influenced by mining regulations and global trade tensions.
Value Chain Analysis
The value chain of the ceramic foam industry is a multi-stage process that emphasizes material science and precision engineering:
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Raw Material Sourcing: The chain begins with the procurement of high-purity ceramic powders (Al2O3, ZrO2, SiC) and polymeric precursors (usually polyurethane foams).
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Preparation and Impregnation: The ceramic powder is mixed with binders and additives to create a slurry. The polymeric foam is then submerged in this slurry to coat the internal structure.
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Drying and Sintering: This is the most critical phase where the coated foam is dried and then fired in high-temperature kilns. The polymer burns away, leaving a solid ceramic skeleton.
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Finishing and Quality Control: The foams are cut to size and tested for porosity, flow rates, and thermal resistance to ensure they meet industry standards.
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Distribution and End-Use: The finished products are supplied to foundries, automotive OEMs, and construction firms, often through specialized industrial distributors.
Regional Analysis
Asia-Pacific remains the largest and fastest-growing market, led by China’s massive foundry industry and India’s expanding automotive sector. North America and Europe hold significant market shares due to their advanced aerospace industries and strict environmental mandates. The Middle East is seeing increased demand for ceramic foam in the energy sector for high-temperature insulation in oil and gas processing facilities.
Market Outlook
The future of the ceramic foam market is geared toward specialization and sustainability. As industries move toward "Green Foundry" practices, ceramic foams that can be recycled or produced with lower carbon footprints will gain significant traction. The market is also expected to benefit from the rise of Electric Vehicles (EVs); while EVs have fewer engine parts, the need for high-quality aluminum castings for battery housings and lightweight chassis remains a strong growth driver. Innovations in pore-size control and the development of composite ceramic foams will likely expand the material’s utility into the biotechnology and renewable energy sectors over the next decade. Continued investment in R&D by the key players will be essential to overcoming the challenges of production costs and material brittleness.
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1. Market Overview of Ceramic Foam
1.1 Ceramic Foam Market Overview
1.1.1 Ceramic Foam Product Scope
1.1.2 Market Status and Outlook
1.2 Ceramic Foam Market Size by Regions:
1.3 Ceramic Foam Historic Market Size by Regions
1.4 Ceramic Foam Forecasted Market Size by Regions
1.5 Covid-19 Impact on Key Regions, Keyword Market Size YoY Growth
1.5.1 North America
1.5.2 East Asia
1.5.3 Europe
1.5.4 South Asia
1.5.5 Southeast Asia
1.5.6 Middle East
1.5.7 Africa
1.5.8 Oceania
1.5.9 South America
1.5.10 Rest of the World
1.6 Coronavirus Disease 2019 (Covid-19) Impact Will Have a Severe Impact on Global Growth
1.6.1 Covid-19 Impact: Global GDP Growth, 2019, 2020 and 2021 Projections
1.6.2 Covid-19 Impact: Commodity Prices Indices
1.6.3 Covid-19 Impact: Global Major Government Policy
2. Covid-19 Impact Ceramic Foam Sales Market by Type
2.1 Global Ceramic Foam Historic Market Size by Type
2.2 Global Ceramic Foam Forecasted Market Size by Type
2.3 Aluminum Oxide Type
2.4 Zirconium Oxide Type
2.5 Silicon Carbide Type
3. Covid-19 Impact Ceramic Foam Sales Market by Application
3.1 Global Ceramic Foam Historic Market Size by Application
3.2 Global Ceramic Foam Forecasted Market Size by Application
3.3 Metallurgical Industry Filter
3.4 Thermal & Sound Insulating Material
3.5 Automobile Exhaust-gas Purification
3.6 Others
4. Covid-19 Impact Market Competition by Manufacturers
4.1 Global Ceramic Foam Production Capacity Market Share by Manufacturers
4.2 Global Ceramic Foam Revenue Market Share by Manufacturers
4.3 Global Ceramic Foam Average Price by Manufacturers
5. Company Profiles and Key Figures in Ceramic Foam Business
5.1 Selee(US)
5.1.1 Selee(US) Company Profile
5.1.2 Selee(US) Ceramic Foam Product Specification
5.1.3 Selee(US) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.2 Foseco(UK)
5.2.1 Foseco(UK) Company Profile
5.2.2 Foseco(UK) Ceramic Foam Product Specification
5.2.3 Foseco(UK) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.3 Drache(DE)
5.3.1 Drache(DE) Company Profile
5.3.2 Drache(DE) Ceramic Foam Product Specification
5.3.3 Drache(DE) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.4 LANIK(CS)
5.4.1 LANIK(CS) Company Profile
5.4.2 LANIK(CS) Ceramic Foam Product Specification
5.4.3 LANIK(CS) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.5 Ultramet(US)
5.5.1 Ultramet(US) Company Profile
5.5.2 Ultramet(US) Ceramic Foam Product Specification
5.5.3 Ultramet(US) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.6 Galaxy(ID)
5.6.1 Galaxy(ID) Company Profile
5.6.2 Galaxy(ID) Ceramic Foam Product Specification
5.6.3 Galaxy(ID) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.7 ERG Aerospace(US)
5.7.1 ERG Aerospace(US) Company Profile
5.7.2 ERG Aerospace(US) Ceramic Foam Product Specification
5.7.3 ERG Aerospace(US) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.8 Ferro-Term(PL)
5.8.1 Ferro-Term(PL) Company Profile
5.8.2 Ferro-Term(PL) Ceramic Foam Product Specification
5.8.3 Ferro-Term(PL) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.9 Shandong Shengquan(CN)
5.9.1 Shandong Shengquan(CN) Company Profile
5.9.2 Shandong Shengquan(CN) Ceramic Foam Product Specification
5.9.3 Shandong Shengquan(CN) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.10 Pyrotek(US)
5.10.1 Pyrotek(US) Company Profile
5.10.2 Pyrotek(US) Ceramic Foam Product Specification
5.10.3 Pyrotek(US) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.11 FCRI Group(CN)
5.11.1 FCRI Group(CN) Company Profile
5.11.2 FCRI Group(CN) Ceramic Foam Product Specification
5.11.3 FCRI Group(CN) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.12 Jincheng Fuji(CN)
5.12.1 Jincheng Fuji(CN) Company Profile
5.12.2 Jincheng Fuji(CN) Ceramic Foam Product Specification
5.12.3 Jincheng Fuji(CN) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.13 Baoding Ningxin(CN)
5.13.1 Baoding Ningxin(CN) Company Profile
5.13.2 Baoding Ningxin(CN) Ceramic Foam Product Specification
5.13.3 Baoding Ningxin(CN) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.14 Guizhou New Material(CN)
5.14.1 Guizhou New Material(CN) Company Profile
5.14.2 Guizhou New Material(CN) Ceramic Foam Product Specification
5.14.3 Guizhou New Material(CN) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.15 Central Sourcing(CN)
5.15.1 Central Sourcing(CN) Company Profile
5.15.2 Central Sourcing(CN) Ceramic Foam Product Specification
5.15.3 Central Sourcing(CN) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.16 Pingxiang Yingchao(CN)
5.16.1 Pingxiang Yingchao(CN) Company Profile
5.16.2 Pingxiang Yingchao(CN) Ceramic Foam Product Specification
5.16.3 Pingxiang Yingchao(CN) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
5.17 Pingxiang Hualian(CN)
5.17.1 Pingxiang Hualian(CN) Company Profile
5.17.2 Pingxiang Hualian(CN) Ceramic Foam Product Specification
5.17.3 Pingxiang Hualian(CN) Ceramic Foam Production Capacity, Revenue, Price and Gross Margin
6. North America
6.1 North America Ceramic Foam Market Size
6.2 North America Ceramic Foam Key Players in North America
6.3 North America Ceramic Foam Market Size by Type
6.4 North America Ceramic Foam Market Size by Application
7. East Asia
7.1 East Asia Ceramic Foam Market Size
7.2 East Asia Ceramic Foam Key Players in North America
7.3 East Asia Ceramic Foam Market Size by Type
7.4 East Asia Ceramic Foam Market Size by Application
8. Europe
8.1 Europe Ceramic Foam Market Size
8.2 Europe Ceramic Foam Key Players in North America
8.3 Europe Ceramic Foam Market Size by Type
8.4 Europe Ceramic Foam Market Size by Application
9. South Asia
9.1 South Asia Ceramic Foam Market Size
9.2 South Asia Ceramic Foam Key Players in North America
9.3 South Asia Ceramic Foam Market Size by Type
9.4 South Asia Ceramic Foam Market Size by Application
10. Southeast Asia
10.1 Southeast Asia Ceramic Foam Market Size
10.2 Southeast Asia Ceramic Foam Key Players in North America
10.3 Southeast Asia Ceramic Foam Market Size by Type
10.4 Southeast Asia Ceramic Foam Market Size by Application
11. Middle East
11.1 Middle East Ceramic Foam Market Size
11.2 Middle East Ceramic Foam Key Players in North America
11.3 Middle East Ceramic Foam Market Size by Type
11.4 Middle East Ceramic Foam Market Size by Application
12. Africa
12.1 Africa Ceramic Foam Market Size
12.2 Africa Ceramic Foam Key Players in North America
12.3 Africa Ceramic Foam Market Size by Type
12.4 Africa Ceramic Foam Market Size by Application
13. Oceania
13.1 Oceania Ceramic Foam Market Size
13.2 Oceania Ceramic Foam Key Players in North America
13.3 Oceania Ceramic Foam Market Size by Type
13.4 Oceania Ceramic Foam Market Size by Application
14. South America
14.1 South America Ceramic Foam Market Size
14.2 South America Ceramic Foam Key Players in North America
14.3 South America Ceramic Foam Market Size by Type
14.4 South America Ceramic Foam Market Size by Application
15. Rest of the World
15.1 Rest of the World Ceramic Foam Market Size
15.2 Rest of the World Ceramic Foam Key Players in North America
15.3 Rest of the World Ceramic Foam Market Size by Type
15.4 Rest of the World Ceramic Foam Market Size by Application
16 Ceramic Foam Market Dynamics
16.1 Covid-19 Impact Market Top Trends
16.2 Covid-19 Impact Market Drivers
16.3 Covid-19 Impact Market Challenges
16.4 Porter
Global Ceramic Foam Market Segmentation
By Type, the market has been segmented into:
-
Aluminum Oxide Type (Alumina): This is the most widely used type due to its cost-effectiveness and excellent mechanical strength. It is primarily used for the filtration of aluminum and non-ferrous alloys in foundries.
-
Zirconium Oxide Type (Zirconia): Known for its extreme temperature resistance, zirconia foams are the preferred choice for filtering steel and high-alloy castings where temperatures exceed the limits of alumina.
-
Silicon Carbide Type (SiC): These foams offer superior thermal shock resistance and are extensively used for filtering gray and ductile iron. They also find applications in radiant burners and heat exchangers.
By Application, the market has been segmented into:
-
Metallurgical Industry Filter: The dominant application segment, where foams are used to purify molten metals, ensuring structural integrity and surface finish in final products.
-
Thermal & Sound Insulating Material: Utilized in high-temperature kilns, furnaces, and aerospace components to manage heat transfer and dampen industrial noise.
-
Automobile Exhaust-gas Purification: Serving as substrates for catalytic converters and diesel particulate filters to help vehicles meet increasingly stringent emission standards.
-
Others: Includes applications in chemical processing as catalyst supports, medical implants, and advanced wastewater treatment systems.
Top Key Players Covered in the market are:
-
Selee (US)
-
Foseco (UK)
-
Drache (DE)
-
LANIK (CS)
-
Ultramet (US)
-
Galaxy (ID)
-
ERG Aerospace (US)
-
Ferro-Term (PL)
-
Shandong Shengquan (CN)
-
Pyrotek (US)
-
FCRI Group (CN)
-
Jincheng Fuji (CN)
-
Baoding Ningxin (CN)
-
Guizhou New Material (CN)
-
Central Sourcing (CN)
-
Pingxiang Yingchao (CN)
-
Pingxiang Hualian (CN)
